ConveyorSorter —automated conveyor and parcel sorting systems manufacturer

Products / Loop Cross-Belt Sorter

High-throughput ring sorter

Loop Cross-Belt Sorter

The workhorse of parcel hubs —a closed-loop cross-belt sorter handling up to 10,000 parcels per hour with 99.99% sorting accuracy, built for 7×24 continuous operation.

Loop cross-belt sorter with multi-level curved conveyor line in parcel sorting hub

Product overview

Precision sorting at express-hub scale

The loop cross-belt sorter uses individually driven cross belts mounted on a continuously running closed loop. Parcels are inducted, scanned and discharged to destination chutes or bagging stations around the ring — delivering high throughput with gentle handling of irregular, soft and fragile items.

  • Modular ring construction —loop length and number of chutes scale with your destination count.
  • 99.99% sorting accuracy —consistent discharge to the right chute, shift after shift.
  • Gentle parcel handling —cross belts carry soft bags, poly mailers and irregular shapes without jamming.
  • WCS / WMS integration —open control interfaces link the sorter to your warehouse software.

Key features

Built for continuous, high-volume operation

High throughput

Up to 10,000 pcs/h depending on parcel mix, induction configuration and loop length.

7×24 reliability

Industrial components sized for continuous shifts with minimized planned downtime.

Multi-lane induction

DWS (dimensioning, weighing, scanning) integration at infeed for automated data capture.

Flexible discharge

Gravity chutes, bagging stations, take-away belts or carton lines configured per project.

Scalable loop

Loop length, speed and chute count adapted to your parcel volume and destination network.

Energy efficient

Lightweight belt carriers and frequency-controlled drives reduce energy per sorted parcel.

Main technical specifications

ThroughputUp to 10,000 pcs/h
Sorting accuracy99.99%
Max operating speed2.5 m/s
Parcel weight0.05 –30 kg (per project)
Parcel dimensions50×50×1 mm –800×600×600 mm (per project)
Operation7×24 continuous
Control interfaceWCS / WMS integration, Ethernet, OPC UA
Power supply380 V / 50 Hz (or per region)
CertificationsCE, ISO 9001

Typical applications

  • Courier & express parcel hubs sorting to thousands of destinations
  • E-commerce fulfillment outbound sortation by route and carrier
  • 3PL distribution centers consolidating multi-client volume
  • Cross-border & air-freight terminals sorting by route / flight

Live operation

Loop cross-belt sorter discharging parcels to chutes in live operation

Related products

Complete your sorting line

Need the full picture?

Send your parcel volume and floor plan —we configure the complete sorting line and quote FOB within 24 hours.

Request a quote

FAQ

Common questions

What parcel sizes can a loop cross-belt sorter handle?

Depending on the project configuration, parcels from 0.05 kg up to 30 kg and up to 800×600×600 mm. Cross belts carry soft bags, poly mailers and irregular shapes gently without jamming.

How many destinations or chutes can be configured?

Loop length and chute count scale with your destination network —from a few dozen chutes for a regional hub up to 1,800+ exits for large twin-ring installations.

Does it integrate with our existing warehouse software?

Yes. Our WCS connects to WMS and host systems over Ethernet and OPC UA, and handles induction, discharge and full data exchange for traceability.

What is a typical project timeline?

Layout proposal within days, manufacturing 4— weeks depending on loop size, installation and commissioning 2— weeks on site. Full turn-key with training included.

Have a different question?

Send us your requirement —an engineer replies with a technical answer within 24 hours.

Request a quote

Get started

Planning a sorting & conveying project?

Send us your parcel volume, package mix and floor plan —our engineers reply with a tailored layout and quotation within 24 hours.