ConveyorSorter —automated conveyor and parcel sorting systems manufacturer

Products / 3D Put-Wall Sorter

High-density order consolidation

3D Put-Wall Sorter

A vertical sorting wall that consolidates up to 6,000 orders per hour into 100+ multi-level slots —purpose-built for high-SKU e-commerce fulfillment and order merging.

3D put-wall sorter with vertical multi-level slots in automated e-commerce warehouse

Product overview

Turn floor space into vertical sorting capacity

The 3D put-wall sorter arranges sorting slots in multiple vertical levels instead of a long horizontal line. Parcels circulate on a closed loop and are inserted into the correct slot automatically, dramatically increasing order-consolidation density —ideal for cosmetics, electronics and other high-SKU e-commerce operations.

  • Up to 6,000 orders/h —high-density consolidation in a compact footprint.
  • 100+ vertical slots —multi-level storage for large order counts without extra floor space.
  • ≥9.99% accuracy —verified 3-/5-side scanning at every induction.
  • Closed-loop circulation —continuous sorting with automatic slot assignment.

Key features

Designed for order consolidation, not just routing

Multi-level slots

Configurable vertical levels and slot counts scale with your SKU and order volume.

3-/5-side scanning

Multi-side camera verification minimizes mis-sorts and improves order accuracy.

Compact footprint

Vertical design frees valuable floor space for picking and packing operations.

High-SKU friendly

Perfect for cosmetics, electronics and other operations with many small SKUs.

WCS integration

Slot assignment and order tracking managed by our WCS with WMS interface.

Order merging

Multiple items of one order consolidated automatically for packing.

Main technical specifications

ThroughputUp to 6,000 orders/h
Sorting accuracy≥9.99%
Sorting slots100+ multi-level vertical slots (per project)
CirculationClosed-loop with automated infeed
Verification3-side / 5-side scanning cameras
Parcel weightLightweight small items (per project)
Control interfaceWCS / WMS, Ethernet
Ideal forCosmetics, electronics, small-SKU e-commerce
CertificationsCE, ISO 9001

Typical applications

  • E-commerce order consolidation and packing preparation
  • Multi-item order merging for B2C fulfillment
  • Cosmetics and electronics high-SKU distribution
  • Omnichannel retail store and DC order merging

Automated warehouse operation

Automated warehouse with vertical storage and sorting systems

Related products

Feed the wall, close the loop

Consolidating high-SKU orders?

Send your order structure and SKU count —we design the vertical slot layout and quote within 24 hours.

Request a quote

FAQ

Common questions

What exactly is a 3D put-wall sorter?

It is an automated vertical slot system that consolidates picked items into the correct order slot automatically —replacing manual put-walls and eliminating walking between wall positions.

What capacity does it reach?

Up to 6,000 orders per hour with 100+ vertical slots, depending on slot count and item throughput.

How is order accuracy guaranteed?

3- or 5-side scanning cameras verify each item before insertion, achieving ≥9.99% consolidation accuracy.

Which operations benefit most?

High-SKU e-commerce and retail fulfillment where orders contain multiple small items and manual consolidation is the bottleneck.

Have a different question?

Send us your requirement —an engineer replies with a technical answer within 24 hours.

Request a quote

Get started

Planning a sorting & conveying project?

Send us your parcel volume, package mix and floor plan —our engineers reply with a tailored layout and quotation within 24 hours.